
Infinite Foundry
About us
At Infinite Foundry, we build real-time 3D Digital Twins that turn complex operations into living, data-driven environments. Our platform fuses physics-based simulation, AI, computer vision, and IoT into a single workspace where organizations can see what’s happening now, understand why it’s happening, and safely test what should happen next. By enriching live signals with virtual sensors, we calculate hidden parameters—like component stress, thermal flux, or flow behavior—that traditional instrumentation can’t capture, giving operators and engineers a deeper, more accurate view of production, logistics, and field assets.
The result is a cohesive set of solutions designed to improve day-to-day performance and long-term resilience. For maintenance, we transform reactive routines into predictive programs by estimating remaining useful life from motion and load, preventing failures before they occur. For quality, the twin provides closed-loop control, keeping processes inside qualified windows even when inputs vary. For task execution, it traces each step, validates sequence and conformity, and suggests next-best actions to reduce errors and training time. For ergonomics and safety, GDPR-aligned skeletal analytics guide posture and movement in real time, lowering risk without storing identifiable imagery. Logistics operations gain live inventory and congestion awareness, AMRs get smarter routing and maintenance cues, and planners use virtual layouts to remove bottlenecks before any physical change.
Customers apply these capabilities across factories, warehouses, construction sites, buildings, utilities, and renewable energy assets, as well as in performance settings like professional sports. In manufacturing, the twin raises OEE, cuts scrap, and shortens ramp-up by letting teams trial new setpoints, sequences, or line layouts virtually, then deploy with confidence. In construction, we coordinate site data, prefab information, and field execution to accelerate schedules, reduce rework, and improve safety. In buildings and utilities, we optimize HVAC and energy use, integrate distributed renewables, and monitor assets remotely with a 3D context that makes anomalies obvious. For cities and campuses, we support traffic and people-flow planning, energy dashboards, and citizen or occupant experiences that are both efficient and sustainable.
Under the hood, the technology stack is engineered for real-world interoperability and speed. We connect to PLCs via OPC UA, ingest data from industrial cameras, lidar, wearables, and AMRs, and integrate with ERP/MES/SCADA and modern cloud APIs. Analytics run at the edge for low latency and high availability, while the cloud handles historical learning, fleet-level benchmarking, and collaboration. Our simulation layer spans CFD for fluids and heat, DEM for granular materials, and kinematics for motion and stress, blending physics and machine learning so the model stays faithful to reality as conditions change. Visualization is omnichannel—desktop and web for control rooms, VR/AR for immersive training and design reviews—all referencing the same source of truth.
What differentiates Infinite Foundry is that monitoring, simulation, and optimization live together in one product. Teams don’t jump between disconnected tools or rebuild the same model in different formats; they explore “what-if” scenarios directly on the live twin, compare outcomes with physics-informed predictions, and implement only what works. This reduces time to value, de-risks change, and compounds improvements over time. A built-in sustainability lens tracks energy consumption, ergonomic risk, and environmental impact at product, workstation, and site levels, turning ESG goals into operational actions and measurable results.
Our approach is pragmatic: start focused, prove impact, and scale. We typically begin with a single workstation or process to validate signal quality, model fidelity, and ROI. Once the twin is aligned with reality and key KPIs move in the right direction, we extend across cells, lines, and sites, maintaining the same data model and governance from pilot to program. Commercially, we offer licensing with maintenance and support, implementation and data-integration services, hosting where needed, training for rapid adoption, and—when appropriate—outcome-based models aligned to efficiency, quality, or sustainability gains.
The platform is trusted by leaders who demand both innovation and reliability. We have worked with global manufacturers and industrial groups including Mercedes, Embraer, ArcelorMittal, Shinagawa Refractories, and Continental, deploying Digital Twins that improve throughput, stability, and safety while reducing energy and waste. Those collaborations continue to shape our roadmap: more automation where it matters, more transparency where it helps, and more leverage for the people making critical decisions every day.
Infinite Foundry exists to make operations smarter, safer, and greener. By uniting real-time data, physics, and AI in an accessible 3D environment, we give organizations the ability to see more, decide faster, and continuously improve—without the complexity of stitching together point solutions.
Products

Smartfactories
A low-code platform that lets any user optimize their production process without deep knowledge of programming or industrial optimization. In a guided flow, users select operation templates, upload 2D drawings, perform guided 3D digital twin integration, set camera placement, complete module configuration, and run connectivity tests—all ready for deployment on the shop floor. Built to be template-based and user-configurable, it accelerates digital adoption for SMEs and mid-caps through a marketplace model of reusable modules. The architecture is scalable and sustainable, underpinned by proprietary technology that ensures reliability, performance, and future-proof extensibility.

Predictive Maintenance
Infinite Foundry’s predictive maintenance solution uses real-time physics-based virtual sensors to calculate the stresses on components for any type of movement, enabling precise lifetime prediction even in highly variable production lines where traditional AI fails. This approach allows accurate monitoring of wear and tear, reducing unnecessary replacements and maintenance costs, resulting in an 80% decrease in components replaced per year and ensuring greater reliability and efficiency in operations.

- Virtual Commissioning
Infinite Foundry’s training simulation solution in virtual and augmented reality uses digital twin technology to recreate highly accurate 3D replicas of real work environments. Trainees can interact with machines, tools, and workflows in immersive simulations that replicate real operational conditions without physical risks or production interruptions. This approach accelerates learning, ensures consistent training quality, and allows workers to repeat procedures until mastery. As a result, companies improve worker productivity by 20% and reduce workplace accidents by 50%, achieving safer, faster, and more effective workforce development.

Real-Time 3D Digital Twin Platform
Infinite Foundry’s training simulation solution in virtual and augmented reality uses digital twin technology to recreate highly accurate 3D replicas of real work environments. Trainees can interact with machines, tools, and workflows in immersive simulations that replicate real operational conditions without physical risks or production interruptions. This approach accelerates learning, ensures consistent training quality, and allows workers to repeat procedures until mastery. As a result, companies improve worker productivity by 20% and reduce workplace accidents by 50%, achieving safer, faster, and more effective workforce development.

Real-Time 3D Digital Twin Platform
Infinite Foundry’s 3D Real-Time Digital Twin Platform combines IoT data, physics-based simulations, and AI analytics into one intelligent ecosystem that monitors, predicts, and optimizes industrial operations in real time. It creates a living virtual replica of machines, people, and processes, synchronized with real-world data to deliver full visibility, traceability, and control. Using physics-driven virtual sensors, it calculates parameters traditional IoT cannot measure, enabling predictive maintenance, process optimization, and real-time decision-making. In manual operations, computer vision ensures task traceability and reduces undetected quality issues by 90%. In automated processes, real-time virtual sensors adjust parameters to cut non-conforming components by 75%. For ergonomic monitoring, avatars detect incorrect postures, reducing worker absenteeism by 50%. Supported by advanced simulations such as CFD, FEA, and DEM, the platform empowers industries to boost efficiency, flexibility, and sustainability—making operations smarter, leaner, and greener